Keysight Computer Aided Engineering

⭐ BONUS Reason #15 why customers love (ProCAST): Flexible, token-based licensing for maximum freedom. #️⃣ As a bonus to our 14 reasons why customers choose , we highlight another key advantage: high-quality casting simulation with a flexible, token-based licensing model.

Tokens provide maximum flexibility in how simulation capacity is used:

✔️ Use tokens in the graphical environment for casting process setup
✔️ Allocate more capacity to the solver for faster turnaround times
✔️ Shift resources where they are needed most to overcome bottlenecks

And the flexibility goes beyond casting.
The same token pool can be shared across multiple manufacturing domains – including stamping, composites, welding, and assembly.
Finished your casting simulations? Use the same resources to analyze stamping behavior or evaluate distortion after assembly.

The result? More flexibility, faster innovation cycles, and better utilization of your simulation investment across the organization.

This is more than licensing – it is a strategic enabler for modern manufacturing engineering.
👉 Learn more: https://hubs.ly/Q04q4LhW0

Join our webinars – now available on demand! 👇

🎧 Predicting Reality: Chaining Cast and Performance Modelling with Keysight CAE Casting (ProCAST) – Register here: https://hubs.ly/Q04q4NQY0
🎧 Designing for Success: Optimising HPDC Die Design with Simulation – Register here: https://hubs.ly/Q04q4JwN0

#️⃣ Reason #14 why customers love (ProCAST): Integrated simulation for a complete virtual casting process chain.

In our final post of the 14 reasons why customers choose , today's feature is its integrated heat treatment simulation capabilities.

Heat treatment strongly influences microstructure, dimensional stability, residual stresses, and final component performance. By simulating these effects within the virtual casting workflow, engineers can evaluate the complete manufacturing process earlier in the development cycle.

☑️ Predict microstructure evolution during heat treatment
☑️ Analyze dimensional changes and distortion
☑️ Predict residual stresses for downstream performance analysis
☑️ Connect casting and post-cast processes in one virtual workflow

The result? Better understanding of final component behavior, fewer surprises during try-out, and more confident engineering decisions.

👉 Learn more: https://hubs.ly/Q04q4sCD0

Join our webinars – now available on demand! 👇

🎧 Predicting Reality: Chaining Cast and Performance Modelling with Keysight CAE Casting (ProCAST) – Register here: https://hubs.ly/Q04q4zZn0
🎧 Designing for Success: Optimising HPDC Die Design with Simulation – Register here: https://hubs.ly/Q04q4yPL0

#️⃣ Reason #13 why customers love (ProCAST): Scalable solver performance for faster simulation turnaround times.

Fast is not only about model size – it also depends on solver performance.

scales easily with available computing power, running on standard workstation configurations and extending up to 32 cores when additional performance is required.

📈 Faster simulation turnaround times
📈 Efficient handling of large GIGA-cast components
📈 Reduced development cycles and production risk
📈 Higher confidence in casting quality predictions

The result? Reliable simulation results delivered within the time constraints of modern manufacturing – from standard components to large structural castings.

👉 Learn more: https://hubs.ly/Q04q5jlL0

Join our webinars – now available on demand! 👇

🎧 Predicting Reality: Chaining Cast and Performance Modelling with Keysight CAE Casting (ProCAST) – Register here: https://hubs.ly/Q04q58JW0
🎧 Designing for Success: Optimising HPDC Die Design with Simulation – Register here: https://hubs.ly/Q04q5fBG0

Happy !

#️⃣ Reason #12 | In our series highlighting 14 reasons why customers choose (ProCAST), today's feature is its ability to accurately simulate large components while maintaining efficient computation times.

As structures grow larger, simulation becomes more challenging – with longer flow paths, higher defect risks, and the need for accurate prediction of thin wall sections.

Unlike approaches that require extremely fine meshes across the entire model, uses a finite element approach that enables local mesh refinement where accuracy matters most while keeping less critical areas optimized.

🎯 High accuracy in critical regions
🎯 Optimized model sizes
🎯 Efficient simulation of large industrial components

The result? A powerful balance between precision and performance, helping manufacturers accelerate GIGA-casting development with confidence.

👉 Learn more: https://hubs.ly/Q04q4rtT0

Join our webinars – now available on demand! 👇

🎧 Predicting Reality: Chaining Cast and Performance Modelling with Keysight CAE Casting (ProCAST) – Register here: https://hubs.ly/Q04q4qlP0
🎧 Designing for Success: Optimising HPDC Die Design with Simulation – Register here: https://hubs.ly/Q04q4sjm0

#️⃣ Reason #11 why customers love (ProCAST): Predicting die fatigue life before costly failures occur.

In , continuous heating and cooling cycles create stresses that can lead to cracks, damage, and reduced die life. helps engineers understand these risks before they impact production.

✅ Predict residual stresses and critical damage areas
✅ Simulate thermal cycles driving fatigue
✅ Estimate die lifetime and identify potential failure locations
✅ Optimize die design and cooling strategies

The result? More robust dies, longer tool life, and fewer costly surprises on the shop floor.

👉 Learn more: https://hubs.ly/Q04q5MC90

Join our webinars – now available on demand! 👇

🎧 Predicting Reality: Chaining Cast and Performance Modelling with Keysight CAE Casting (ProCAST) – Register here: https://hubs.ly/Q04q62ml0
🎧 Designing for Success: Optimising HPDC Die Design with Simulation – Register here: https://hubs.ly/Q04q5Gh80

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🔟 Reason #10 why customers love (ProCAST): One solution covering the entire casting cycle.

In our series highlighting 14 reasons why customers choose , today's feature is its ability to support engineers from early product development through process validation and optimization.

From rapid castability analysis and early filling studies to full die validation and advanced process optimization, ProCAST provides the tools needed throughout the complete casting workflow.

🔹 Identify design issues early
🔹 Validate filling, gating, and venting concepts quickly
🔹 Simulate realistic die casting processes
🔹 Optimize processes for production readiness

The result? One integrated solution helping casting engineers move from concept to a validated production process.

👉 Learn more: https://hubs.ly/Q04qkGbw0

Join our webinars – now available on demand! 👇
🎧 Predicting Reality: Chaining Cast and Performance Modelling with Keysight CAE Casting (ProCAST) – Register here: https://hubs.ly/Q04qkH9c0
🎧 Designing for Success: Optimising Die Design with Simulation – Register here: https://hubs.ly/Q04qksQc0

High-pressure (HPDC) is one of the most efficient manufacturing processes used today to produce high-volume metal components with excellent surface quality and dimensional accuracy.

In our latest blog, we explore how gating systems work in and how integrated gating design in Keysight Casting (ProCAST) helps engineers accelerate and optimize this critical step in the casting process.

👉 Learn more: https://hubs.ly/Q04qDPYR0

9️⃣ Reason #9 why customers love (ProCAST): An integrated die casting machine database for more realistic simulations.

Simply select your production machine, and automatically applies the relevant machine characteristics to the simulation – including realistic piston behavior that dynamically responds to cavity pressure, just as it does in production.

🎯 More accurate filling times and filling velocities
🎯 Better prediction of filling-related defects
🎯 Simulations that reflect real machine behavior for more confident process decisions

The result? More predictive HPDC simulations that help optimize and production performance.

👉 Learn more: https://hubs.ly/Q04q55wW0

Join our webinars – now available on demand! 👇
🎧 Predicting Reality: Chaining Cast and Performance Modelling with Keysight CAE Casting (ProCAST) – Register here: https://hubs.ly/Q04q52f50

🎧 Designing for Success: Optimising HPDC Die Design with Simulation – Register here: https://hubs.ly/Q04q5bVx0

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⚙️ Less time building models. More time better products.

SimulationX 2026 helps engineers simplify workflows, improve confidence, and make better design decisions earlier.

Whether you're developing , systems, hydraulic machinery, or multi-domain models, SimulationX 2026 helps you work faster and engineer with greater confidence.

🔗 Read the blog and see how 2026 can accelerate your engineering workflows: https://hubs.ly/Q04qG7__0

Discover what’s new in SimulationX 2026!

Join our experts for a webinar showcasing the latest enhancements designed to make system simulation faster, smarter, and more efficient. 😊

Explore:
☑️ Simplified workflows & faster variant simulations
☑️ Enhanced driving maneuver capabilities and heat exchanger modeling
☑️ Improved FEM visualization workflows
☑️ Major solver and performance upgrades

Whether you work in automotive, aerospace, energy, or industrial systems engineering, learn how SimulationX 2026 can accelerate model development and simplify complex workflows.

📅 Register today: https://hubs.ly/Q04qF_HL0

We look forward to seeing you there! 🙌