BOP Racking LTD

It’s hard to believe it’s already been a few weeks since CeMAT AUSTRALIA 2025!
We’re still buzzing as we look back through all the incredible photos from the event.

It was such a pleasure reconnecting with familiar faces and making new connections at the show. A special highlight for us was our New Zealand Supply Centres, who flew over to meet their Australian counterparts and explore the latest innovations in supply chain and materials handling.

Thank you to everyone who stopped by – we’re excited about the future and the opportunities these advancements bring! 🚀

If your looking for ideas on how to to automate your warehousing or Coolstore call or email :

Cheryl Guile

Pallet Racking building consents

When planning to build, reconfigure, or refit a warehouse in New Zealand, it's essential to comply with the New Zealand Building Code.

These are the key steps for ensuring your racking installation meets all necessary consenting and compliance requirements.

Building Consent: What’s Required?

Whether you own or lease your warehouse, obtaining building consent for racking installation is mandatory by law.

Applying for Consent, what's involved?

To secure building consent, you’ll need to submit the following documents to your local council:

Site Plan: A detailed layout showing racking positions, elevations, and loading/bracing requirements.

Certificate of Title: Proof of ownership or tenancy.

Landlord Approval: A letter of approval from your landlord, if applicable.

Additional documents, such as structural assessments and zoning information, may also be required by your council.

What is a Producer Statement?

Producer statements are key compliance documents, typically required at various stages of the installation.

These include:

PS1 (Design Statement): Prepared by a structural engineer, this verifies the racking design, site zoning, and building condition.

PS2 (Peer Review): This is an optional peer review of PS1, which your local council may request.

PS3 (Construction Statement): Issued by the racking installer, this confirms that the installation adheres to the standards set in PS1.

PS4 (Completion Statement): A final sign-off by a registered engineer after inspecting the completed racking installation.

Code of Compliance Certificate (CCC)

Within 24 months of receiving building consent, you must apply for a Code of Compliance Certificate (CCC).
This confirms that your racking installation meets the approved building consent and is essential if the public will have access to the warehouse.

Additional Documentation

Your local council may request other documents to support your consent application.

These may include:

Fire Report: Outlines sprinkler system needs (e.g., in-rack sprinklers for flammable materials), fire department access, and exit routes.

Emergency Lighting Report: Specifies the required emergency lighting system.

Slab Report: Confirms that the warehouse floor can bear the racking loads as outlined in PS1.

Building Warrant of Fitness (BWOF): Ensures the building’s safety systems are compliant and operational.

Navigating the compliance process can be complex.

Partnering with an experienced Pallet Racking team simplifies the process and ensures full compliance.

At Bay Of Plenty Racking, we offer:
Warehouse Layout Planning: Optimizing floor space for efficiency and cost savings.
Structural Engineering Support: Independent engineers ensure compliance with all building regulations.
Full Consent Management: We handle every step of the consent process, from documentation collection to CCC application.

Conclusion
Ensuring your racking installation meets the New Zealand Building Code requires careful planning, compliance with local regulations, and expert guidance.

With the support of professionals like Bay Of Plenty Racking, you can ensure your racking installation is smooth and fully compliant.

Ready to simplify the process?

Contact Cheryl Guile or Chris Shennen at Bay Of Plenty Racking for expert assistance today.

Racking inspections & Audits.

The Canterbury earthquakes highlighted the need for storage racking systems and shelves to be designed and maintained to withstand seismic activity.

Given New Zealand's vulnerability to earthquakes, both bulk storage facilities and retail stores must integrate content restraint into their hazard identification and maintenance programs to enhance safety.

Restraint Standards and Regulations

Restraint of building contents is governed by the standard NZS 4104:1994, which specifies conditions for securing building contents. Building owners and employers must be well-versed with this standard to ensure compliance.

Shelving and Racking Systems

Shelving and racking systems, especially those supporting items above 1.2 meters in height and weighing more than 5 kg, must be adequately restrained to prevent them from toppling during seismic events.
The Department of Labour recommends that employers engage a consulting engineer to certify their shelving systems in accordance with NZS 4219:2009 – Seismic Performance of Engineering Systems in Buildings, which outlines best practices for seismic resilience.

Key Design Standards

NZS 1170.5:2004 – Structural Design Actions – Earthquake Actions – New Zealand: Provides guidelines on the seismic design actions required for buildings and structures to ensure their performance during earthquakes.

NZS 3404.1:1997 – Steel Structures: Covers the design, fabrication, and er****on of steel structures.

BRANZ Design Guide – Seismic Design of High-Level Storage Racking Systems with Public Access: Offers guidance on designing high-level storage racking systems to withstand seismic forces.
Regular Inspections

Regular inspections of shelving systems are crucial to identify potential safety issues such as:

Damage from forklifts
Missing bolts
Bent supports
These inspections help maintain the integrity of the racking systems, ensuring they remain secure during seismic events.

Palletized Goods Restraint

In frequently occupied areas, as defined by the Seismic Restraint of Building Contents standard, palletized goods must be restrained to prevent shifting or falling. To mitigate toppling risks:

Shrink-wrapped pallets should not exceed twice their base height.
The wrapping must securely encompass both the pallet and its contents.

Handling Hazardous Substances

Special precautions are necessary for shelving hazardous substances. Improperly secured hazardous materials can lead to the release of hazardous gases or sparks, potentially causing fires if the packaging is compromised during an earthquake.

Conclusion

Proactive adherence to these guidelines ensures that shelving and racking systems are resilient against seismic forces, protecting both personnel and stored goods in earthquake-prone regions like New Zealand.

By following the outlined standards and maintaining regular inspections, the safety and integrity of storage systems can be significantly enhanced.

Dexion supply centre / MR Shelf Commercial Shelving solutions

Waitangi Day Mount Maunganui Lifeguard Service BOP Racking & Dexion Racking proud to sponsor such a worthwhile cause.
Promoting Safe beaches & Safe rack for your warehouse. mt maunganui

First time@champion, Kate Mchardy!!