TSM Control Systems
TSM Control Systems designs and manufactures Gravimetric Blenders, Material Handling, Automation, and Material Management Systems.
Based in Ireland, with offices in the USA, China, and Taiwan, we provide solutions for the global plastics industry.
26/06/2026
Reducing startup scrap starts with improving process stability! π οΈ
In pipe and profile extrusion, significant material losses can occur even before production hits optimal conditions. Variations in throughput, material flow, cooling, and downstream control during startup can lead to off-spec products, wasted resin, and unnecessary downtime.
This blog dives into:
β’ The hidden cost of startup waste π°
β’ Why inconsistent material feeding creates instability
β’ How extrusion control improves repeatability
β’ Ways processors can reduce scrap while supporting sustainability goals π±
As the use of recycled content rises and production targets tighten, achieving stable and repeatable startup performance is more crucial than ever.
Read the full blog here: https://tsm-controls.com/blog/2026/06/22/reducing-startup-scrap-in-pipe-profile-extrusion/?utm_source=Facebook&utm_medium=Post&utm_campaign=Pipe+%26+Profile+Extrusion
24/06/2026
Sustainability in pipe production starts with smarter material control! β»οΈ
Check out this video where Alan Cherry, Site Manager at Cherry Pipes, reveals how their recycling operation has become a cornerstone of their sustainable plastic processing strategy.
By teaming up with TSM, Cherry Pipes has introduced customized material handling and feeding solutions that facilitate the reuse of recycled materials back into their core production process.
The results are impressive:
β 20% boost in recycling efficiency
β 15% reduction in energy consumption
β Seamless integration with operational needs
β A stronger foundation for sustainable pipe manufacturing
For pipe and profile extrusion processors, recycling is more than just waste management; it's essential for enhancing efficiency, minimizing material loss, and establishing sustainable production systems.
Donβt miss out! watch the video to discover the Cherry Pipes story: https://youtu.be/NneTGR23gPw
In pipe and profile extrusion, even minor process variations can lead to inconsistent product quality, increased scrap, and unnecessary material costs.
That's where TSMβs Supervisory Systems come in! π These systems provide manufacturers with centralized monitoring and control throughout the extrusion process, giving you enhanced visibility into production performance and material usage.
Designed for complex extrusion operations, our Supervisory Systems empower processors to:
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Monitor multiple extrusion lines from a single interface
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Track production performance and material consumption in real-time
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Improve process consistency and operational control
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Reduce waste with better data visibility
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Support quicker decision-making on the factory floor
For pipe and profile manufacturers aiming for efficiency, traceability, and process optimization, centralized production oversight can significantly enhance overall plant performance.
Learn more about TSMβs Supervisory Systems: https://tsm-controls.com/automatic-extrusion-yield-control/supervisory-systems/?utm_source=Facebook&utm_medium=Post&utm_campaign=Pipe+%26+Profile+Extrusion
In Pipe & Profile extrusion, maintaining consistent output is critical to achieving dimensional accuracy, reducing waste, and improving overall line efficiency.
TSMβs OptiYield SLIW Extruder Control system provides continuous gravimetric control of the extrusion process, helping processors stabilize throughput and optimize material consumption in real time.
Designed for demanding extrusion applications, OptiYield helps manufacturers:
β’ Maintain consistent extrusion output
β’ Improve pipe wall thickness stability
β’ Reduce startup scrap and material waste
β’ Increase process visibility and operator control
β’ Optimize raw material usage across production runs
By continuously monitoring and adjusting the process, OptiYield allows manufacturers to achieve greater consistency, improved product quality, and more efficient production performance.
Learn more about the OptiYield: https://tsm-controls.com/gravimetric-blenders/opti-yield-sliw-extruder-control/?utm_source=Facebook&utm_medium=Post&utm_campaign=Pipe+%26+Profile+Extrusion
18/06/2026
Maintaining consistent pipe wall thickness starts long before the material reaches the die! π οΈ
Often, tooling gets the blame, but many variations in wall thickness actually begin upstream with unstable material feeding, density fluctuations, and inconsistent extrusion control.
In our latest blog, we dive into:
β’ Common causes of pipe wall thickness variation
β’ How gravimetric extrusion can enhance consistency
β’ The benefits of tighter process control to reduce material waste and boost profitability
With rising material costs, improving process stability is a key opportunity for pipe manufacturers to cut waste while meeting specifications.
Read the full blog here: https://tsm-controls.com/blog/2026/06/17/the-real-causes-of-pipe-wall-thickness-variation/?utm_source=Facebook&utm_medium=Post&utm_campaign=Pipe+%26+Profile+Extrusion
Moisture control is essential in pipe and profile extrusion, as it significantly affects product quality, material performance, and process stability. π§
At TSM, our Material Pre-Treatment & Drying solutions ensure that raw materials are properly prepared before the extrusion process. This helps manufacturers achieve consistent production while minimizing costly defects.
For pipe and profile extrusion applications, effective material drying can:
β’ Improve product consistency and surface finish π
β’ Reduce defects caused by moisture contamination β
β’ Enhance process stability and throughput π
β’ Protect material properties during processing π
β’ Minimize waste and rejected products β»οΈ
By integrating reliable material pre-treatment into your production process, you gain greater control over material quality even before extrusion begins.
Learn more about TSMβs Material Pre-Treatment & Drying solutions: https://tsm-controls.com/conveying-treatment-storage-equipment/material-pre-treatement-drying/?utm_source=Facebook&utm_medium=Post&utm_campaign=Pipe+%26+Profile+Extrusion
Every successful extrusion process starts with consistent materials!
For pipe and profile manufacturers, even minor fluctuations in material composition can lead to dimensional variations, increased scrap, and production hurdles. Thatβs why accurate blending is crucial for overall process performance.
Introducing TSM's OptiMix Gravimetric Batch Blender! This innovative solution continuously measures and controls the proportions of each ingredient in your blend, ensuring a homogeneous mix of virgin material, regrind, and additives directly to your process.
The benefits are clear:
β Improved product consistency
β Enhanced utilization of recycled materials
β Reduced material waste
β Greater process stability and control
Ready to maximize your throughput, quality, and profitability? Learn more here: https://tsm-controls.com/gravimetric-blenders/opti-mix-gravimetric-batch-blenders/?utm_source=Facebook&utm_medium=Post&utm_campaign=Pipe+%26+Profile+Extrusion
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10/06/2026
Sustainability in pipe and profile extrusion begins long before the final product is completed! π
Weβre excited to share that Cherry Pipes Limited has partnered with TSM to turn waste plastic into a valuable resource through an innovative recycling and blending solution. β»οΈ
With the help of TSMβs OptiMix Gravimetric Blender and a custom conveying system designed for lightweight recycled materials, Cherry Pipes has achieved:
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Accurate gravimetric blending of multiple recycled feedstocks
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Enhanced control over material consistency and additive dosing
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More efficient processing of recycled flake materials
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A remarkable 20% increase in recycling efficiency
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A 15% reduction in energy consumption
This project showcases how advanced material control can boost sustainability while keeping production performance high!
Curious to learn more? Read the full case study to discover how Cherry Pipes integrated recycling directly into their extrusion process: https://tsm-controls.com/blog/case_studies/cherry-pipes-tsm-control-systems-a-partnership-in-sustainability/?utm_source=Facebook&utm_medium=Post&utm_campaign=Pipe+%26+Profile+Extrusion
Our next Application Focus is... Pipe & Profile Extrusion!
From construction and agriculture to telecommunications and transport, pipe and profile extrusion plays a critical role across a wide range of industries.
Today's processors face increasing pressure to improve material efficiency, maintain product consistency, incorporate recycled content, and reduce production costs, all while meeting demanding quality standards.
That's where TSM comes in.
Through advanced gravimetric blending, extrusion control, material handling, and automation technologies, we help manufacturers:
β Improve material usage
β Maintain consistent product quality
β Accurately manage recycled content
β Reduce waste and process variation
β Gain greater visibility and control over production
Follow along to learn how smarter material control can drive better production performance.
Learn about our solutions here: https://tsm-controls.com/blog/applications/pipe-profile-extrusion/?utm_source=Facebook&utm_medium=Post&utm_campaign=Pipe+%26+Profile+Extrusion
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Finnabair Industrial Estate
Dundalk
A91PC2D
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| Monday | 8:30am - 5:15pm |
| Tuesday | 8:30am - 5:15pm |
| Wednesday | 8:30am - 5:15pm |
| Thursday | 8:30am - 5:15pm |
| Friday | 8:30am - 3:45pm |