Purfect Turf

Giant 11,550 Sq Ft job for the City of Columbia!

Getting in Some work today!

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Through years of research and development, synthetic grass has been modified and transformed into what we now know as “third generation” synthetic grass, according to the Synthetic Turf Council.

It’s through this constant evolution, synthetic grass has become the high quality material we know today for most landscape installations.

The actual green blade of synthetic grass is comprised of a polyethylene material, a common form of plastic that can be found in items such as bottles and plastic bags. The polyethylene comes in a solid pellet form and is heated down along with any color tones and UV resistant additives.

The thatch layer of synthetic grass is made from a polypropylene, polyethylene or nylon material. The thatch layer provides the turf with an added layer of support and blade recovery.

Synthetic grass blades are inserted into the backing in rows through a tufting machine, which is basically a huge sewing machine with hundreds of needles. This machine gives the grass blades and thatch a more secure hold which also increases the turf’s life and durability.

Ever wonder how simple plastic becomes your beautiful lawn? It all starts with white plastic pellets that act as the base material which are combined with green pellets that hold the colors, U.V. stabilizers and additives.

Equipment melts the plastic together and extrudes it through a perforated steel plate. The strands exit the steel plate into a trough of water which solidifies the synthetic grass mixture. A machine pulls the strands through a large pulley and keeps them separated while they move on to the next station. Rollers stretch the strands until they become as thin as real grass. Spools hold the synthetic grass strands. Once a spool has been filled, different color strands are woven together to form multiple synthetic yarns. The yarn is prevented from slackening by traveling through guides while it is wound around a giant spool.

Mesh fabric merges with synthetic sheeting while the synthetic yarn travels through a tubing to a tufting machine. A tufting machine is like a giant sewing machine and contains over 200 needles to hook the yarn through the sheeting.

While the turf is being tufted, small knives underneath cut the ends to make the yarn appear like grass blades. The backing is moved to a coating roller which picks up adhesive to apply to the turf’s backing.

The adhesive is dried in both open air as well as an enclosed setting. As the turf exits the drying, hot pins burn holes into the turf for drainage.

After undergoing multiple inspection points, including measuring the turf fiber length and minor trimming, the turf is moved to a device that simulates football cleats to affirm the turf’s durability.

Stay tuned to our blog posts for more information about artificial turf. If you’d like to find out how the professionals at US Turf, one of Columbia and Elgin South Carolina leading synthetic lawn suppliers, can help you transform your outdoor space with high-quality, warranty-backed products, don’t hesitate to call us at (803) 991-4121. We’re happy to provide free estimates and design consultations for your home yard or garden.

The highest-quality, modern synthetic grass products look almost indistinguishable from the real thing through the generations that represent significant developments in its production. This is a major factor that has helped it become as popular as it has today, but you don’t have to go for a product that looks identical to a genuine lawn in every way. You can choose artificial grass in almost any color, density, and style!

A combination of deodorizer and drainage infill layers can neutralize the unpleasant smell of pet and animal urine, making artificial pet turf suitable as a real lawn for your furry family members. You’ll still have to clean up the solid waste, but it’s just as easy! We always recommend waiting for it to become solid and using our enzyme cleaners to keep your turf in top shape.

Apparent benefits of a synthetic lawn include the elimination of watering and mowing. Still, our high-quality products also drain water more efficiently than the real alternative and won’t accrue pot- or mud holes. They’re also designed to withstand the effects of weathering and foot traffic. You can expect your artificial turf home installation to look beautiful with very little required upkeep for up to 15 years or more.

Synthetic turf installations not only conserve water but can also lower our carbon emissions significantly. The Synthetic Turf Council reports that just one square foot of artificial grass can save 55 gallons of water per year. Also, EPA statistics on air pollution show that gas-powered gardening equipment makes up a total of around 5% of the USA’s carbon emissions, meaning artificial grass could make a significant impact on reducing air pollution. Our products also reduce the need to use pesticides, which can contaminate waterways and have been linked to various diseases, including cancer. Therefore, artificial turf is green in many more ways than one!