Royal Power Solutions

Royal Power Solutions

Headquartered in Carol Stream, Illinois, Royal Power is a leading supplier of high-precision, critic Headquartered in Carol Stream, Illinois, RDS is a leading global supplier of high-precision, critical electrical connectivity components for automotive and industrial applications.

The Company designs and manufactures a broad portfolio of battery terminals, eyelet terminals, fuse components and lead frames, amongst other electrical connectivity-focused products, using complex alloys. RDS is distinguished within the industry by its custom design and engineering expertise, vast library of proprietary products and exceptional quality and customer service.

Operating as usual

Photos from Royal Power Solutions's post 09/15/2022

Last day and last opportunity to meet with our product experts at The Battery Show Novi, visit us at booth #2936 and learn more about power connections capabilities.

09/09/2022

It's time for The Battery Show Novi again, join us from September 13-15 at booth 2936 to learn more on how our product portfolio of provide Eaton’s customers with components possessing superior reliability. Schedule a meeting with our team: https://www.eaton.com/us/en-us/forms/vehicle/the-battery-show.html

08/31/2022

Compatible with automotive, electric vehicles, trucks, buses, and off-roading, we've created one continuous length of material that is both Rigid & Flexible as required within the application environment.
Get started on learning more about the RigiFlex™ features and benefits:
https://www.eaton.com/RPS

08/15/2022

Following years of research and rigorous testing to meet your standards, our automotive battery terminals ensure your vehicle's battery terminals will be long-lasting. Learn more about their features and specifications:
https://www.eaton.com/us/en-us/products/emobility/royal-power-solutions.html

The Battery Show 08/05/2022

The Battery Show

We're looking forward to seeing you at The Battery Show, which runs from Sept. 13-15 at the Suburban Collection Showplace in Novi, Michigan. Visit us at Booth #2936 to learn how we have leveraged our eMobility business to expand our terminals and connectors global market opportunities. Schedule a meeting with our team:

The Battery Show From battery and high current terminals to precision components, as an electrical connector manufacturer, we pioneer the connections that deliver power efficiently and safely.

08/01/2022

Our High-current injection-molded electrical connectors provide superior quality, performance and are designed to meet customer needs. Learn more about our connectivity solutions here: https://www.eaton.com/us/en-us/products/emobility/royal-power-solutions.html

07/19/2022

Designed in our state-of-the-art stamping facilities, our eyelet terminal connectors feature numerous benefits, including our ability to produce billions of parts annually, and an extensive product offering with internal manufacturing capability for single sourcing of large programs. Learn more here:

https://www.eaton.com/us/en-us/products/emobility/royal-power-solutions.html

07/01/2022

Thank you Stuttgart for a great The Battery Show Europe it was an amazing opportunity to share with the industry our latest innovations in high-precision electrical connectivity components. See you next year!

06/29/2022

Come find us at booth 10-C27! It’s the second day of The Battery Show Europe and we’re ready to share all we know about high power connectivity solutions!

Photos from Royal Power Solutions's post 06/28/2022

It's Day 1 at , and we are pumped to be here! Come visit us at booth 10-C27 to learn more on how our components are being incorporated into Eaton’s eMobility product portfolio.

06/20/2022

Established in 1938 and acquired by Eaton earlier this year, we are a global leader in the development and production of critical high-precision power- and signal-distribution components. We are recognized for our numerous industry-leading electrical components, including stamped battery and eyelet terminals for both electrified vehicle (EV) and internal combustion engine vehicles. Demand for these innovative components is rapidly increasing among Eaton’s global customers. Read the complete press release of the acquisition here: https://www.eaton.com/us/en-us/company/news-insights/news-releases/2022/eaton-acquires-royal-power-solutions.html?source=post:1438271906911220200

Electrical Connector Manufacturer | Automotive Connector Supplier 06/13/2022

Electrical Connector Manufacturer | Automotive Connector Supplier

From June 28-30 at the The Battery Show Europe, we will be showcasing our latest innovations in high-precision electrical connectivity components, used in electric vehicle, energy management, industrial and mobility markets. Meet with us at booth 10-C27 to learn more about how we are delivering even more innovative solutions to our customers.

Electrical Connector Manufacturer | Automotive Connector Supplier With 80 years & counting of experience, Royal Power Solutions is the global leader in power distribution & transmission. Visit us for your connector needs

06/06/2022

We’re 📣📣
Are you looking for your next career opportunity?
Click here to see the job openings that we have available:
https://royalpowersolutions.prevueaps.com/jobs/

05/31/2022

We have developed a new terminal and connector system that will replace today’s current bolt-on connection system with an advanced “plug-in” solution. Our High Power Lock Box terminals use groundbreaking technology to provide high-current, high-vibration, and high-temperature ratings within our connector series for low-voltage, high-voltage and 48-volt applications.

Visit our website to learn more: https://royalpowersolutions.com/products/battery-power-electronics/high-power-lock-box

01/06/2022

We’re excited to announce Eaton has acquired Royal Power Solutions, a global leader in power distribution and transmission. Royal Power Solutions enhances our ability to capitalize on growth opportunities tied to electrification across our eMobility, aerospace and electrical businesses. Read the full press release to learn more:
https://www.eaton.com/us/en-us/company/news-insights/news-releases/2022/eaton-acquires-royal-power-solutions.html

06/15/2021

Just launched our inaugural issue of "Always Current," Royal's e-news brief. Learn about our new RigiFlex manufacturing cell for EV platforms and see line photos taken by our IT chief. To receive future issues, hit the subscribe link in the upper left corner of Always Current: https://bit.ly/3pTknjS

05/20/2021

Meet Marissa Ferreira, the newest member of our solutions team. Based in Silicon Valley, she's been at the forefront of growth within the electric vehicle ecosystem. Marissa's experience and engaging personality are a great fit for Royal and the fast-paced EV industry. In her free time, she enjoys yoga, gardening and hanging out with her dog, Bandit. Welcome aboard Marissa!

Photos from Royal Power Solutions's post 05/17/2021

Great to bring our growing team of solutions engineers together for strategic planning, problem solving and a little R&R.

Ford F-150 Lightning Name Will Return for Electric Pickup 05/03/2021

Ford F-150 Lightning Name Will Return for Electric Pickup

Exciting times for Ford Motor Company in advance of their new all-electric F150 available in 2022. Did you see Car and Driver's report Friday that Ford is reviving the "Lightning" name for its electric truck? Looking forward to seeing the trucks on the open road!

Ford F-150 Lightning Name Will Return for Electric Pickup Ford's upcoming electric F-150 will bear the same name as V-8–powered street trucks from the '90s and early 2000s.

Photos from Royal Power Solutions's post 04/20/2021

... cardboard boxes from our 3P exercise have been replaced w/ highly-specialized state-of-the-art manufacturing equipment created exclusively for Royal's RigiFlex production line. Not just transformative technology, but a great example of how advanced manufacturing inspires innovative designs.

Photos from Royal Power Solutions's post 04/14/2021

Kudos Jim Dawson and our talented innovation team for a great article in e-Mobility Intl. on how Royal is creating power distribution systems for an increasingly electrified world. With detailed charts and test results, Jim demonstrates how HPLB terminals and RigiFlex busbar technologies improve energy efficiency and minimize wasted energy in today's EVs/HEVs. Read online https://bit.ly/3wTeKWg or download PDF here: https://bit.ly/3mLy0Af

04/13/2021

We’re one step closer to completing our RigiFlex manufacturing cell. Our new production line launches in June at Royal’s Carol Stream, IL HQ. Learn how RigiFlex’s breakthrough technology integrates rigid and flexible busbar segments in one piece to deliver a more affordable, safer and greener solution for EV vehicles: https://bit.ly/3s6D96R

04/12/2021

Good article in Car and Driver on the many EVs in production. With this many vehicles coming online, we're growing closer to a future where everyone has access to safe and green cars. Humbled to be doing our part to improve battery technology. Read article here: https://bit.ly/3g4oQNO

Ultrasonic Welding of Wire to Metal 10/16/2020

Ultrasonic Welding of Wire to Metal

Interesting article in ASSEMBLY Magazine on different technology options for ultrasonically welding wire to small metal parts. We use this technology and Telsonic Ultrasonics Power Wheel to fabricate our High Power Lock Box. Learn more.

Ultrasonic Welding of Wire to Metal One of the main goals of an artist is to help others see things in a different light and use them in a new way. Manufacturers often provide a similar benefit to their equipment suppliers. Consider the case of Herrmann Ultrasonics Inc., which had made ultrasonic welding machines for plastics, nonwove...

3P Prepares Royal Power for Peak Production Performance 09/23/2020

3P Prepares Royal Power for Peak Production Performance

We recently executed a two-day 3P event to finalize plans for Royal's new RigiFlex production cell. Learn from OPEX manager Chad Scheve how a cross-functional team of two dozen operators, engineers and managers optimized safety, efficiency and delivery by creating a cardboard city.

3P Prepares Royal Power for Peak Production Performance For the third time in as many years, Royal Power conducted a 3P exercise to optimize design and create a layout for a new manufacturing cell. Learn from OPEX Manager Chad Scheve why our employees recently constructed life-size cardboard models to help Royal achieve transformational change.

Royal Power Solutions Debuts New Power Distribution Technologies at 2019 Battery Show 09/15/2020

Royal Power Solutions Debuts New Power Distribution Technologies at 2019 Battery Show

Since we aren't able to connect w/colleagues at the Novi Battery Show originally scheduled this week, here's a video of our team introducing HPLB & RigiFlex there in 2019.

Royal Power Solutions Debuts New Power Distribution Technologies at 2019 Battery Show For engineers and architects of EVs and hybrid vehicles, Royal Power Solutions offers high current carrying connectors that reduce weight, increase safety, a...

Busbar Revolution Lands in Chicago 09/03/2020

Busbar Revolution Lands in Chicago

Learn from innovation engineer and RigiFlex inventor Jason Degen how Royal Power is gearing up to fabricate this revolutionary new flexible busbar in our state-of-the-art facility: https://bit.ly/31Vgelf

Busbar Revolution Lands in Chicago Abstract: Learn from innovation engineering manager and RigiFlex inventor Jason Degen how Royal Power Solutions is gearing up to produce a revolutionary new busbar at the company’s Chicago-area headquarters.

09/01/2020

Congratulations to our tooling teams for making the impossible, possible. Challenged by a major OEM, they designed, tooled, produced and delivered 4,000 critical power components for a large EV manufacturer in just 8 days. Kudos Team Royal

Photos from Royal Power Solutions's post 08/25/2020

Karen Villasenor, Joaquin Cerda, Ubaldo Munguia, Sergio Rivera and Carlos Reyes are the team leaders and engineers who run our Queretaro tooling operations. Learn how we collaborate to increase capacity, service and delivery times to customers in two major auto markets: https://royalpowersolutions.com/news/tale-two-tool-rooms

Royal Power Solutions | royalpowersolutions 08/20/2020

Royal Power Solutions | royalpowersolutions

When we planned a new production facility in Mexico’s thriving Bajio Industrial Corridor, we set out to ensure the same outstanding safety, service and quality delivered from our flagship Chicago HQ. The result? We now offer uniform tooling capabilities in both locations to serve customers in two major auto markets. Learn how Royal optimized energy efficiency and capacity in North America in Eng. Mgr. Nate Hollin's article here: https://bit.ly/3hfOr4l

Royal Power Solutions | royalpowersolutions A global leader in power distribution and transmission, Royal is a trusted solutions provider for OEMs and global brands. From battery and high current terminals to precision components, we pioneer the connections that deliver power efficiently and safely. And, with the largest tool and die shop de...

Next Generation of High-Power Connector Performance Validated in Royal Key Life Testing 07/17/2020

Next Generation of High-Power Connector Performance Validated in Royal Key Life Testing

Proud to announce that Royal's High Power Lock Box (HPLB) family passed an extended USCAR2 testing challenge requested by a strategic OEM customer. Thanks to our engineering and lab teams, Royal's Key Life Testing successfully validated HPLB's performance for elevated current carrying capacities during simulated lifetime within extreme vibrations and temperatures. Learn more in Lab Manager Larry Brooks' post here.

Next Generation of High-Power Connector Performance Validated in Royal Key Life Testing Abstract: Royal Power Solutions High Power Lock Box (HPLB) family has passed an extended USCAR2 testing profile challenge request by a strategic OEM

07/01/2020

As the global pandemic continues to impact the health and livelihood of people everywhere, our team - like so many of you - pivoted to safely serve our communities and customers. The past three months, we focused on collaborations – often virtually – to innovate new power connectivity solutions. Learn how we accelerated Royal Power life-cycle testing, tooling and EV part production: https://bit.ly/2Bgcwbx And from our family to yours: Be safe. Stay vigilant. And please, wear a mask. Happy 4th of July.

Photos from Royal Power Solutions's post 06/29/2020

With Summer's arrival last weekend - and warmer weather in the air - we finished landscaping the 'monument' sign installed outside our Carol Stream headquarters last December. Thanks to everyone on our operations team for making Royal Power Solutions stand out!

When the Motor Stops 04/02/2020

When the Motor Stops

Inspiring and very relevant video by Detroit based ad agency Doner.

When the Motor Stops When the motor stops, the spirit continues. Credits Director: Zeke Anders Creative team: Michael Stelmaszek, Zeke Anders, Alex Demuth Strate...

Videos (show all)

Come find us at booth 10-C27! It’s the second day of The Battery Show Europe and we’re ready to share all we know about ...
Goslings at Royal Die
History of Royal Die & Stamping

Telephone

Address


125 Mercededs Dr
Carol Stream, IL
60188

Opening Hours

Monday 7am - 5pm
Tuesday 7am - 5pm
Wednesday 7am - 5pm
Thursday 7am - 5pm
Friday 7am - 5pm
Saturday 7am - 2pm

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